PAC - Acoustic Emission

Acoustic Emission Multichannel System
advanced • parallel processing • flexible, yet user friendly
Standard PCI Technology
PCI-8 The Physical Acoustics, PCI-8 "The 8-Channel AE System on a Board" with "simultaneous" Digital Signal Processing (DSP) of acoustic emission (AE) of waveforms and features is the "central" component of a series of bold AE Multi-Channel systems.�The "Sensor based Acoustic Multi-channel Operation Systems" (SAMOS) represent the latest introduction of advanced AE systems by PAC. Such systems are tailored for low power and extreme compactness.

SAMOS Workstations... advanced and affordable
PCI-8 Subsystems occupy one full-size PCI slot in or computer chassis and can be implemented inside most standard PC's or inside one of PAC's four (4) rugged, multi-channel SAMOS system chassis, which include SAMOS 80/48/32 and µSAMOS.�Such systems are based on PAC's known parallel processing architecture, process simultaneously waveform and AE features and are extremely cost competitive for today's advanced digital AE market.�As with all other PAC systems, SAMOS multi-channel systems are powered by the AE experienced based Windows PACwin Software Suite operating at outstanding waveform/features AE hit data rates.


SAMOS 32
SAMOS 32 The SAMOS 32 AE system is geared for laboratory or field use, holding up to 4 PCI-8 cards for up to 32 AE channels of operation.�Based on a heavy-duty desktop PC computer chassis, the SAMOS 32 has added features for reliable day-to-day operation, including extra cooling, ventilation and the latest powerful PC computer motherboard.�This PC computer and motherboard form factor provides the most economical, high performance AE system for users with tight system budgets.�The SAMOS 32 retains all the features of a full AE system, including activity Hit LED's on the front panel and digitally controlled, full featured, high fidelity audio monitor. The system is 17"W (43cm), 17"D (43cm) and 6"H (15.2cm), and weighs 26 lbs.

  • Compact 32-channels of simultaneous AE of Features/Waveforms DSP Processing
  • Advanced Windows Aewin™ software
  • 8-16-bit A/Ds and PCI bus (PCI-8
  • LAN interface standard for future expansion
  • 400 kHz bandwidth
  • Low power consumption
  • ISO-9001 certified and CE marked with low noise
  • LED AE activity and “super Audio”

SAMOS 48 SAMOS 48
SAMOS 48 is a portable AE system, equipped with a handle for carrying and an integral keyboard built within the hinged front protective cover. Weighing less than 38 lbs. With all 48 channels, the SAMOS 48 is 21" long x 14" wide x 7.6" tall. Inside this small enclosure is a powerful PC computer, large hard disk, floppy drive, R/W CD/DVD drive, and the standard complement of parallel printer port, serial port, USB and mouse port. Built-in AE features include a digitally controlled audio monitor, 12 parametrics and AE Hit indicator LED's. Expansion and communication options include Ethernet LAN option, AE system expansion interface for connecting multiple SAMOS to one AE test, and optional modem for remote control and communications purposes. Both Internet and Intranet software and interfaces available.

  • Compact 48-channels of simultaneous AE Features/Waveforms DSP processing
  • Advanced Windows Aewin™ software
  • 8-16-bit A/D on a PCI bus (PCI-8)
  • LAN interface standard for future expansion
  • 400 kHz bandwidth
  • Low power consumption
  • ISO-9001 certified and CE marked with low noise
  • LED AE activity and “super Audio”

SAMOS 80
SAMOS 80 is a large capacity 80-channels chassis that includes hardware for simultaneous AE waveforms and features. The SAMOS 80 represents the industry's largest number of AE channels in a single enclosure. The system comes equipped with an advanced PC CPU and all standard peripherals including a LAN connection. Multiple cooling systems make SAMOS 80 a rugged multi-channel system especially for demanding applications in harsh environments.
  • 80-channels of simultaneous AE Features/Waveforms DSP Processing in a large Multi-channel chassis
  • Uses Advances Windows AEwin software
  • 8-16-bit A/D and PCI bus (PCI-8)
  • LAN interface standard for future expansion
  • 400 kHz bandwidth
  • Low power consumption
  • ISO 9001 Certified and CE marked with low noise
  • 80 AE Hit Activity LED's
  • Optional "super PCI Audio"

KEY FEATURES...
of the PCI-8 boards for SAMOS Multi-Channel AE Systems
  • 8 digital (16-bit A/D) complete channels of AE features and waveforms on a single PCI card.
  • PCI-bus provides AE data transfer rates of up to 132 Mbytes/sec to a PC computer.
  • 4 High Pass, 4 Low Pass filter selections for each channel, totally under software control.
  • 8-parallel processing 1MS/sec, 16-bit A/Ds.
  • Up to 2 parametrics on each PCI-8 board with update rates up to 10,000 readings/second (when attached to hit data.)
  • Designed with multiple FPGA's and ASIC IC's to provide extreme high performance and minimize components and cost.
  • Hit LED drivers are built within the PCI-8 board, so that AE activity LED's can be attached directly.
  • Built-in AE feature extraction provides high speed transient data analysis at high hit rates.
  • Uses standard SMB connectors for ergonomic connections.
  • Low Power consumption and 1 - 400 kHz bandwidth.
  • Built-in waveform processing and DMA & Bus Mastering transfer for high-speedtransfer of waveforms on all 8 AE channels needed for advanced AE.
  • Digital signal processing circuitry virtually eliminates drift, thereby achieving high accuracy and reliability.

User Friendly ...by Design
  • Front Panel activity lights are totally under the control of your PC to provide status on AE data as well as to give you indication of any malfunctioning of your system
  • Audio drives ready for "high fidelity"; listening with your PAC PCI-Audio Card.
  • Auto Sensor testing standard with all PAC systems for easy system/sensor self calibration and interface coupling efficiency.
  • Software available for the SAMOS includes the state-of-the-art PACwin Software Suite. With 25 years of acoustic emission application experience behind it, this Suite is comprised of three individual software packages (purchased separately); these are: AEwin real-time Windows acquisition, replay and analysis software, AEwinPost post analysis software and NOESIS, the most complete Pattern Recognition (supervised or unsupervised) and Neural Networks software in the AE and NDT market today. (Ask about our free software drivers for reading competitive system data files... so that their AE data makes sense.)

PACwin ScreenshotSystem Flexibility ...by Design
Standard 16-bit PCI hardware and 32-bit Windows software allows for maximum flexibility by customer of using a PC or a notebook. No need to change "home made" PC's, but ability to take advantage of today's PC speeds readily available with high performance PCI busses. Multiple AE channels are easily synchronized for multiple location algorithms.


SAMOS Software...
supported by PAC's AE multi-channel systems experience since the early 70's.
PACWin Screenshot
  • SAMOS Multi-channel AE Systems are supported by PACs Windows Platform of PACwin Suite.
  • All software runs in Windows 98, Millennium, 2000 and XP, thus taking advantage of standard features as multi-tasking, graphic user interfaces, etc. and giving the ability to change AE parameters during test operation.
  • Multiple location algorithms are available including linear, Tank bottom planar, cylindrical, spherical (with ASME weld zones), 3-D, advanced Non-Linear Regression (NLR) location, and over-determined planar location for exceptional accuracy. All location algorithms include amplitude correction tables/curves for auto-sensors placement and more accurate location and AE intensity calculation.

Typical SAMOS AE SoftwareMulit-layer Dispersion Curves
  • 32-bit Windows Software (Win98, ME, 2000 and XP)
  • Acquisition or Replay. Can run multiple sessions (Acquisition and Replay at the same time)
  • Uses full Windows resources including printing, network, multitasking, etc.
  • Play your existing DTA files
  • Multiple Graph types including 2D, 3D (fully rotateable), line, point plots, histograms, multiple plots within a graph, waveforms, FFT�s, and more
  • Arrange multiple graphs on a screen, only Windows resolution is the limitation
  • Zooming, panning, cursor readout
  • Location modes (Zonal, Linear, Planar, 3D-LOC)
  • Hit and Event linking to other graphs

Improved 2D Planar Source Location
AEwin location algorithms are based on Nonlinear Regression (NLR) schemes using Simplex search engines. To improve location 3-8 hits are used (Over-determined Method) versus just 3-hits for a common arbitrary placement presently used in the AE industry. To further improve the AE source accuracy and intensity distance amplitude correction plots are introduced where the AE user develops an attenuation profile for the appropriate threshold settings that determine AE source sensitivity.

Attenuation Plot Attenuation Profile


Spherical Location Option
Spherical Location
  • Spherical Location is an AEwin option
  • Location uses Powell NLR search
  • 3-8 hits per event vs. 4-8 for old systems
  • Avoids bad "linear events"
  • User picks any starting view point
  • Interactive pan, zoom and rotate
  • Variable grid spacing or no grid
  • Opaque or Transparent (0-100)
  • Data cursor for coordinates without the guesswork!
  • Easy sensor, weld & nozzle placement per ASME code
  • Pick sphere, sensor & data colors
  • 3-D Cartesian frame available


3-Dimensional Location
  • 3D-Location option available for AEwin
  • Uses Simplex NLR search
  • 4-8 hits per event vs. 5-8 for old DOS 3D
  • Distance errors reduced on theoretical tests of non-planar events
  • Avoids highly error prone "planar events" (can't determine distance away from plane)
  • Adds planar event analysis for pencil lead breaks on any surface (XY, YZ & XZ)
  • Sensors display on 2D views allowing easy set up of top, front and side views
  • Interactive pan, zoom and rotate
  • Multiple 3D graphs vs. 1 for DOS
  • No event lines
  • Data cursor for exact coordinates
  • User can set sensor & data point colors
3-Dimensional Location 3-Dimensional Location


Tank Bottom Location Option
Tank Bottom Location
  • Analyzes, grades and draws clusters
  • User sets grading levels and colors
  • Also lists result in tabular format. User picks table size and location variable
  • Color by value or feature graphs
  • Location based on Tank Location algorithm, a variation of Arbitrary
  • Multiple locations for single event
  • Can also locate with new 2D Planar


Noesis
...Pattern Recognition Software and Neural Networks


Noesis Screenshot

195 Clarksville Road · Princeton Jct, NJ 08550 · USA
Tel: +1.609.716.4000 · Fax: +1.609.716.0706
E-Mail: sales.systems@mistrasgroup.com

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